3D Printing and Sustainability

3D Printing and Sustainability

3D printing is becoming more and more popular as it reduces lead times and is now much more economic and reliable than traditional manufacturing methods. More and more companies choose to manufacture their products via Additive Manufacturing methods. However, companies are also getting more conscious about the environment, searching for ways to reduce their carbon footprint and manufacture without waste. Let’s see what makes 3D printing a sustainable manufacturing method and why it should be chosen over traditional methods.
To begin with; owning a 3D printer, or having your parts 3D printed for you, means the part will not be transported many times. This means that you will not waste your time trying to get your parts via traditional supply chain manufacturing. Being able to produce parts on a 3D printer means no outsourcing, and thus no shipping, which removes pollution problems that come with them. Furthermore, 3D printers are faster than traditional manufacturing methods, which cuts energy consumption almost by half. 3D printing is also environmentally friendly with its material options. 3D printers use less material compared to any other manufacturing method. They use exactly the same amount of material needed to print a specific part. A majority of printers use recycled filaments in prints, which makes the whole process sustainable. In other words; waste is minimised in 3D printing as we print exactly what we need without wasting any material. As the designs are digitised, only the amount necessary to print that specific geometry is used. This whole process brings the waste down from %30 to nearly %0. As a plus, all this is possible without having to sacrifice part quality.
To sum up, 3D printing is definitely sustainable. As it reduces transport, there is less (or no) transport cost, which brings about less carbon dioxide emission. It gives us a chance to produce the entire part together with its packaging locally, minimising transportation costs and removing any harm to the ozone layer. Furthermore, the materials used to print are commonly biodegradable. Then, less carbon emission, less energy, less waste and the use of biodegradable materials all make 3D printing an ideal and sustainable manufacturing method.

Surface Modelling and Solid Modelling

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What is Solid Modelling?

Surface Modelling and Solid Modelling are increasingly important with the rise of digital local manufacturing.

In detail, Solid Modelling is the advanced version of 3D geometrical design. It is the solid projection of parts, transformed into 3D shape by the help of 2D drawings. The capabilities of solid modelling are limited. Normally, a typical geometrical model consists of a wire boundaries. This wire boundaries may be 2D or 3D. When the designer/operator transforms these wires into the surface, it become visible on the screen as a part. Solid modelling represents real physical parameters such as volume and size. Furthermore, it is a necessity in order to produce on a medium scale. Sometimes, Solid modelling is parametric and if it is, the revision on the data can be done by our experts afterwards. If you need our advices, please contact us or our predecessor Poligon Mühendislik via the main page

What is Surface Modelling?

Surface modelling is used by industrial designer and for visual requirements. From the point of manufacturability, surface design can be seen as a primitive sketch. Curves and flat surfaces mostly used in this method while designing. In order to control the curves, mathematical curves and equations can be used such as B-Spline and Beizer. Surface modelling is very popular in consumer goods, marine, automotive and aircraft sheet metal industries. The major difference between solid modelling and surface modelling is that it is not possible to cut the model into pieces in the surface modelling. This makes it vulnerable in the assembly needed operations. See our participation in real-life applications on our industries section.

The 7 Advantages of using Solid Modelling

  1. More lighter data to work on
  2. Revisions way much more easier
  3. Modifications can be done faster on the data
  4. You can see your design as a manufactured product
  5. It is possible to assemble the data with other products
  6. Requires much more lower computer hardware specifications
  7. Interchange between platforms such as Solidworks to CATIA is easier

Contact our experienced engineers for surface modelling and solid modelling.